Annamalaiyar

Condensate Recovery systems

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Condensate Recovery systems

Efficient Steam Condensate Recovery for Improved Boiler Performance

Annamalaiyar Hi Tech Boiler Works provides industrial condensate recovery systems designed to collect, recover, and return hot condensate generated from steam-using equipment back to the boiler feed-water system.

Condensate is essentially treated water that has already been heated during the steam generation process. Instead of allowing this valuable hot water to be discharged, a condensate recovery system collects it and returns it to the boiler. This helps industries reduce fuel consumption, water usage, chemical treatment costs, and overall boiler operating expenses.

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Our condensate recovery solutions can be designed according to the boiler capacity, steam consumption, process requirements, condensate temperature, piping arrangement, and plant layout.

Capacity

Capacity: Available in 3,000, 4,000, and 6,000 litres per hour, with the final capacity customized according to the boiler design and process requirements.

How a Condensate Recovery System Works

During industrial steam generation and process heating, steam transfers its heat to process equipment and eventually condenses back into water. The condensate recovery system collects this hot condensate and transfers it through a dedicated return piping system to a condensate collection or recovery tank. The recovered condensate can then be pumped back into the boiler feed-water system.

Key Components

A condensate recovery system can include several components depending on the plant configuration and operating requirements.

Condensate Collection System

Collects condensate from steam-consuming equipment and drains it safely into the return system.

Condensate Return Piping

A properly designed piping network transfers condensate from various process points back to the recovery tank.

Condensate Recovery Tank

The recovery tank receives and stores returned condensate before it is transferred to the boiler feed-water system.

Condensate Pump

Pumps recovered condensate from the collection tank back to the boiler feed-water system when sufficient pressure is not available for natural return.

Feed-Water System

The recovered condensate can be combined with treated make-up water and supplied to the boiler as feed water.

Valves & Instrumentation

The recovered condensate can be combined with treated make-up water and supplied to the boiler as feed water.

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